Manufacturing process

How a MICHELENA door comes to life

From raw wood selection to final installation. A guided tour of the steps that turn a plank into an architectural door.

Integrated manufacturing

Everything happens under one roof

Every manufacturing step takes place under one roof. No subcontracting, no external transfer. The wood comes in raw and leaves fully finished. This complete control of the process lets MICHELENA guarantee consistent quality and a level of customization industrial manufacturers cannot offer. As an RBQ license holder, the workshop meets the industry’s most demanding standards.

The manufacturing steps

The manufacturing steps, one workshop

1

Wood selection and drying

Planks are selected for grain quality, absence of defects and tone compatibility. The wood then goes through the kiln to reach a stable moisture content of 6% to 8%, suited to Quebec interior conditions.

2

CNC cutting and profiling

Computer-numerical-control machines cut pieces to the exact dimensions of the technical drawing. Panels, stiles, rails and moldings are profiled to a tenth-of-an-inch precision.

3

Assembly and gluing

Pieces are assembled by mortise-and-tenon, dowels or biscuits depending on the configuration. Gluing is done under hydraulic press to ensure perfectly tight and durable joints.

4

Carving and stained glass

For doors that require it, panels are carved by hand or by CNC. Stained glass is custom-made and integrated into the frame with lead or zinc joints. Decorative wrought iron is installed at this step.

Finishing and inspection

Finishing and inspection before delivery

Finishing and quality control determine the durability and final appearance of the product. These steps take place in a controlled environment to eliminate imperfections.

  • Finishing booth and final inspection

    Stain, varnish or lacquer applied in a controlled-environment booth, with strictly regulated temperature and humidity. Every component of the door is finished individually before final assembly, with multiple coats and intermediate sanding ensuring a perfectly smooth and stable surface. This methodology guarantees optimal structural stability of the finished product. Since wood is a living material that expands and contracts over time, our approach ensures that every piece, down to the smallest element, is perfectly finished before being assembled, securing the integrity and durability of the whole.

Workshop equipment

The infrastructure that makes it possible

The workshop runs industrial equipment rarely assembled in an artisanal door manufacturer.

  • Wood kiln for species stabilization (6-8% humidity)
  • Computer-numerical-control (CNC) machines for precision cutting and profiling
  • Hydraulic press for assembly and gluing under pressure
  • Finishing booth with controlled environment (temperature and humidity)
  • Carving workshop and stained-glass integration area
  • Packaging and protection zone for transport
Questions about manufacturing

Frequently asked questions about the process

The visit triggers the same five questions from every visitor. Manufacturing time, drying, hand carving, finish application, access conditions. The answers, as explained on site.

Discover the workshop

Want to see the process in person?

Book a visit to the St-Eustache workshop. See the machines, touch the species and exchange with the artisans who build the doors.